TR-300 / 3D × AI inspection system

See it in 3D,
without stopping
the line.

A visual inspection system that turns the surface into 3D while the material keeps moving. Forming a 3D image on a moving line has long been treated as out of reach; TR-300 is the configuration that does it.

Winner of the Kanagawa Industrial Technology Development Award, Future Creation Prize (40th award, FY2025).

3D × AI 外観検査システム TR-300 の外観。黒いアルミフレームで組まれた筐体の上部にカメラ、内部に多方向の照明ユニットが配置されている。

What it shows

On a surface that looks uniform,
a flaw stands up as shape.

Lighting from several directions gives the surface normal — the orientation of the surface itself. The normal does not depend on how the surface is lit, so the state of the surface appears in the same way even when the lighting on the line changes.

The Surface Normal output of the same steel sheet. On a face that looked uniformly grey, the hollow of a press mark and the fine lines left by rolling now show clearly as differences in surface orientation.
A conventional image of a steel sheet. The face looks uniformly grey and the press mark cannot be told apart by eye.
Live Surface Normal

Drag to compare

A press mark on steel sheet. From a face that looks uniformly grey, the hollow and the rolling lines stand up as shape.

Performance

Speed is what makes it possible not to stop.

To inspect every piece without stopping the line, everything from capture to verdict has to be fast enough.

3D image generation

30 ms※1

From four 4MP images through to 3D Surface, 2D Texture, Surface Normal and the other outputs.

With AI decision

60–80 ms※2

A representative processing time covering 3D image generation and the AI anomaly decision.

Inspection speed

200 m/min※4

Maximum inspection speed. It varies with the imaging width, the resolution required and the line rate of the camera.

※ The conditions for ※1–※4 are given in full under the specifications. All of them are values for TR-300 and do not generalise to other models or other uses. The smallest anomaly that can be detected changes with the imaging conditions and the shape of the defect.

How it works

Light it from several directions,
and take out the orientation.

Lights in several directions are switched on in turn, and the surface normal is estimated from the differences in how the surface appears. Once the orientation is known, shallow relief that no difference in colour or brightness would reveal can be handled as shape.

The 3D information is passed to the anomaly detection engine E3 ENGINE, which returns the verdict. It is trained on good products only.

TR-300 の内部。扇状に配置された多方向の照明ユニットと、その中心下部に据えられたカメラ。

Multi-direction lighting arranged in a fan, with the camera at the centre.

How it fits together

Where TR-300 sits.

Our products are built in three layers. TR-300 belongs to the layer of systems, and carries both the sensor and the decision engine.

Layer 01 / Sensor

FORESIGHT STEREO®

Our own development of photometric stereo. It takes the surface normal, independent of the lighting, from multi-direction illumination and reconstructs the 3D shape. TR-300 carries this technology.

Layer 02 / Decision

E3 ENGINE®

The anomaly detection engine. It learns from good products only and puts a number on the sense of “something a good product would not have”. TR-300 has it built in.

Layer 03 / System / this product

TR series

The systems that carry the sensor and the decision engine. TR-300 is configured for continuous inspection on a moving line. TR-55 is configured for observation, and does not guarantee measurement.

In the field

On a real production line.

TR-300 is installed and running in production. A monitor stands beside the press, the surface of the material passing through is turned into 3D on the spot, and the verdict is shown there.

製造現場の様子。プレス機の操作盤の隣に検査画面を表示したモニタが設置され、稼働中のラインに組み込まれている。

The inspection view, built into a line that is running.

Specifications

Specifications

Values for a representative configuration. The conditions under which the figures were measured are given in full below the table.

Category3D × AI visual inspection system (high-speed, continuous)
ImagingLine scan
3D imaging methodFORESIGHT STEREO® / Photometric Stereo
3D image generation30 ms※1
Processing time including the AI decision60–80 ms※2
3D processing conditions4MP × 4 images
Outputs3D Surface / 2D Texture / Surface Normal and others
Cameras2K / 4K / 8K / 16K line scan supported
Imaging widthSet to suit the application
Lateral resolutionAbout 12.2 μm/pixel※3 (8K, FOV 100 mm)
Smallest anomaly detectedDepends on the imaging conditions and the shape of the defect
Inspection speedUp to 200 m/min※4
AI decisionE3 ENGINE® (anomaly detection, trained on good products only)
AwardsKanagawa Industrial Technology Development Award, Future Creation Prize (40th, FY2025) / Award for Excellent New Technology and New Products for SMEs, Encouragement Prize (38th)
SupplyQuoted individually for each configuration

※1 Four 4MP images, on an RTX 3060 6GB. From photometric stereo processing through to 3D Surface, 2D Texture, Surface Normal and the other outputs.

※2 A representative processing time covering 3D image generation and the AI anomaly decision.

※3 Theoretical pixel resolution with 8192 pixels spread over a width of 100 mm.

※4 Varies with the imaging width, the resolution required, the line rate of the camera and other conditions.

The figures on this page are values for TR-300 and do not generalise to other models or other uses. The smallest anomaly that can be detected changes with the imaging conditions and the shape of the defect. “Seeing” here means physically based observation and visualisation, not generative estimation.

Recognition

How it has been judged outside.

第38回 中小企業優秀新技術・新製品賞 贈賞式の様子。会場の正面で、当社の受賞者に賞状が手渡されている。後方には着席した出席者が並んでいる。

The award ceremony of the 38th Award for Excellent New Technology and New Products for SMEs (23 April 2026, Keidanren Kaikan).

Kanagawa Industrial Technology Development Award — Future Creation Prize

40th award (FY2025) / Organised by Kanagawa Prefecture and the Kanagawa Shimbun / Awarded for the 3D × AI visual inspection system TR-300. The citation recognised that it “solves the long-standing technical problem of forming a 3D image on a moving line, and contributes to quality assurance and productivity in manufacturing”. The judging criteria were originality, novelty and social usefulness.

Award for Excellent New Technology and New Products for SMEs — Encouragement Prize

38th award / Organised by the Resona Foundation for Small and Medium Enterprise Promotion, co-hosted by Nikkan Kogyo Shimbun / Awarded for TR-300. Recognised for practicality and marketability on the production floor. The award is given under its Japanese name only; the wording above is our own translation.

The Kanagawa Shimbun reported on the technical completeness of the work and on expectations for industrial and social application.

Contact

What do you need to see,
without stopping the line?

Tell us the material, the speed of the line and the size of the defect you need to catch, and we will work out together whether TR-300 can do it. A trial capture on your own sample can be arranged.